Everything posted by Mopar1973Man
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Removing Steering Gear box Pitman Arm
Redneck method... I normally pull the steering gear box off the truck. Loosen the pitman arm nut. Then remove the sector adjust cover. Remove the nut from the pitman arm. Then with a 2x4 and small sledge drive the output shaft out of the pitman arm. No special puller required. But hey that's how this Idaho Redneck does things...
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A stark realization...
Well I've got two 55 gallon drum on the property filled with both gasoline and diesel fuel. Use a barrel pump and pump out the needed amount of fuel for generators, ATV, vehicles, etc. I've found that as long as your drums have sealing lids the fuel will last a very long time. So now back to your RV. Both tanks are vented so if you would to fill the tank and leave the fuel for a very long time then the fuel would most likely go bad. Like here I've got a 6,500w gasoline generator which holds about 3 gallons of fuel. I "try" to make a habit of running the generator once or twice a month. This allows the engine to get exercised and slowly consume a bit of fuel to allow the fuel tank to be freshen often. When I'm done running the generator I turn off the fuel leave the ignition alone. Wait.... Wait... Soon enough the carburetor runs out of fuel and the generator is ready for storage. So in your case I would consider the aux suction more so to hopefully keep from worrying about stale fuel in the generator tank or the storage tank. Like I said if the fuel is stored in a air tight container it will last a very long time but vented tank you have to consume the fuel at some point because the fuel will go bad. So reconsider your storage of your fuel.
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Battery Tray Bolts for 1999 Cummins 24V
Typically they are just little metal clips in the tray as shown in the PDF above. I usually will put a dab of anti-seize on the bolt threads, then install. But also make it a maintenance thing to dribble engine oil down the bolts so the bolts don't corrode from the battery acid. To this day my bolts are unharmed the clips are still 100% great condition.
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Ultra Gauge
Nope its not broken the 24V engines have a voltage offset that creates this issue. The early versions have a different voltage span vs the later versions witch now have a different span. So the numbers on scan tools are skewed out. I've got 2 sensors with the same numbers. No error codes. Best I can say is look at the series of different MAP sensors on the 24V. There was like 3 different ones but the 01 and 02 are the same and interchangeable with each other as long as you used a adapter cable. (Pins where different). Just a modified MAP sensor voltage. This is only a 24V issue. Corrected after 03... LOL... Smoke switch. I've played with that and it just buried the SG to 37.3 PSIa and stopped. But now look at my Version of SG vs. the new version of SG (software wise) they do have a valid boost gauge now vs. mine which had this skewed MAP reading.
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Ultra Gauge
Confirmed on the boost...
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Going Solar Powered On The Rv
Starter kit. (At least what I picked up) http://www.harborfreight.com/45-watt-solar-panel-kit-68751-8527.html http://www.harborfreight.com/1200-watt-continuous2400-watt-peak-power-inverter-69659-8890.html Mopar Mom wants me to build another soon for the guest house for keeping the refrigerator going and a few extra watts for other things down there. I'm thinking like 2-4 deep cycle batteries, solar kit again, 2kw inverter.
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Going Solar Powered On The Rv
I still running the standard deep cycle batteries on the RV which where brand new when I bought the RV. So when these batteries die I'll replace them with better. But it might be some time being I typically get 10 years from batteries. Even the massive batteries for the house only last 1 day without any charge source. (4kw inverter @ 120 VAC) What I call dead is 11.5 Volts (12 Volt System) and 23.0 Volts (24 Volt System). I cut it short to prevent plate damage to the batteries. I know 12V can be taken as low as 10.8 but its risky and could cause permanent damage.
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Overloaded the 19.5's I think...
Up here in my neighborhood...
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Ultra Gauge
I still say EGT's gauge is a safe bet to have. No UG doesn't support anything that doesn't already exist on the truck. So if the pyrometer isn't there and readable by the ECM then the UG isn't going to see it. UG/SG can only see what the engine sees including the errors created by poor wiring and bad sensors. Even on my fully stock 2002 I've seen 1,400*F completely stock (absolutely no mods) climbing a 6-7% grade towing a flatbed trailer with a Chevy truck on the back. No boost leaks either. Typically this is the cause of most exhaust manifold crack problem is excessive exhaust temps cause from a driver without a EGT gauge. Yes this does happen on stock trucks too. Boost is seen because the MAP sensor is already supplied with the engine. But be warned MAP/Boost reading typically are not accurate on the upper end of the scale above about 20-25 PSI. Some have seen where the SG/UG will vary from a mechanical gauge on the upper scale. I personally suggest full mechanical gauge to be the safest choice. UG/SG is OK for daily driver for boost gauge. But as for EGT's the only solution is a separate gauge. I do suggest a EGT's gauge if you plan on towing or hauling heavy at all. You'll be surprised what a true stock engine can produce for EGT's. (Yeah I know this is 3rd Gen but I'm like Dorkweed rather error toward the side of safety!)
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Overloaded the 19.5's I think...
You'll be surprised what these trucks will pack if you allow them to work at slower rates. I'm sure you did just fine being slow and taking your time...
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Going Solar Powered On The Rv
Heck no... I use propane heated water in the RV. In the stick and bricks I use electric to heat my water.
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Steering box brace designs
That's where I get hung up. Here is Russ where he not putting any stress on the frame horns and has a requirement for a gear box brace. Here I am back in the back country going from lock to lock turning around on narrow dirt roads, tight switch backs, ruts you name and don't need gear box brace. So can someone explain the requirements for needing a gear box brace because I'm missing something here. I could understand if you leveraging again the front tire is so excess that you flexing the frame horns. Russ is a pavement queen for the most part. The only thing I can come up with Russ issues would be the excessive amount of rust might of weaken the frame or other pivots. Like his rear axle issue earlier where it jumped the perch.
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Going Solar Powered On The Rv
RV came with two 12V batteries and that's it. No other means of charging. So once you unhooked from the truck there was only battery power. So if you want to stay longer than 1 night you would have to hook up the trailer plug and idle the truck, or bring a generator, or solar. Since both a generator or the truck use fuel and make noise solar is silent. As for the trailer again it had no 120V power on board so you left with a generator or a inverter. Again generator requires fuel and makes noise where a inverter is silent. You got to think about the fuel issue and the noise issue. Then look at the solar/inverter as a solution to both. As for the panels yes I got to fold the legs up and put them in the RV before we go. (thieft issue).
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Steering box brace designs
I tend to look at it a different way. Since I've lighten up my tires (235/85 R16) and lighten up the wheels (16x7.5 to 16x7 Aluminum) I've never had any stress on the front steering components. Even with all my offroad use, heavy hauling of firewood, and rough roads (washboarded & potholes) absolutely no steering issues. Gearbox is still tight.
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Life with the new 6 Speed Manual
Lots of people will most likely jump for synthetic lubes. Me personally I tend to hop for the petroleum GL-5 80w-90 (light duty) 85w-140 (heavy duty). When people clear 1 million miles without axle failures that run truck for hotshotting I would say it a good selection.
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1990 Dodge Van - Charging System Failure
Well yesterday we had our delivery guy Dennis call up with a complete failure. Van died no start and no power. So Stephanie (Boss Lady) calls the local towing service and had him towed to the shop. Sure enough the battery was dead. So I pulled the Cummins up and set the 6 cylinder high idle and charge the battery. Got it fired up and brought it up to the side of the building where I work. We figured the alternator was dead. It just a smaller version of the ND alternators on the Dodge Ram's. So today alternator shows up I get it installed and it was charging good at 14.6 VDC. Sent the Dennis on his way. Less than hour goes by he calls again the CHECK ENGINE light is on. Crap! Comes back under battery power and sure enough its not charging and tossing a 41 flash code (Field current to high or too low). So now we figure the regulator is dead in the PCM. Guess what? No longer manufactured! The parts guy told us to hit a wrecking yard. Great! I ask Lindy do you have a old school Dodge regulator? Sure he said pulls it off the shelf. I jump on the laptop pull up my article on the site for the voltage regulator mod. I gave him the part number for the plug. So Lindy gets it order up. Dennis takes off with Lindy's truck and picks up the part (Pigtail). In the meantime I pull the van in the shop and pull the alternator found the positive field lead (using a test light). Took the negative field terminal folded it back so it no longer used. The grabbed 2 lengths of wire purple and green. Purple went to the positive terminal and the green went to the now empty terminal. Remounted the alternator. Dennis came along with the pigtail trimmed the leads back crimped the two leads purple going to the center/upper post and the green going to the right post. Plug it all in. Fired it up charging a nice 13.6 to 13.7V on the voltage regulator mod. Note: Check your field polarity with the field lead disconnected because if wired to the alternator it will show positive on both terminal. It's a must to test open lead first! So this mod is very generic and will work with any 2 wire field lead alternators without a issue.
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Life with the new 6 Speed Manual
If your doing a trans temp gauge... Buy 2 sensors, 2 bungs and a toggle switch then you can put a sensor in the rear diff and the transmission and cover both items on one gauge.
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Going Solar Powered On The Rv
Because the fact I had the inverter as a stand alone and it was a PITA to run extension cors for the TV , A/D converter, DVD player, Laptop etc. Solar panels are directly tied to the RV batteries already. Because most of the time I'm boondocking with the RV. Then other problem is bringing a 2kw genny to do the work is a another way but I like the silence. So now if I stop somewhere with the RV I flip two switch inverter power on and the transfer switch to intverter I've now got 120 VAC power to charge a cell phone, etc. No genny to drag out, plug in, no fuel cans to drag around, no worries of my genny being stolen in the night. Diesel you gotta remember I already live the solar life. So I know how to live on only 4kw worth for power without going over board. (120 VAC, 33 Amps equals 4kw)
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Life with the new 6 Speed Manual
You can use 6th gear but I wouldn't suggest climbing grade with it. Make sure you don't lug in a high gear it does put a lot of stress on bearings and such. 6 Speed in 6th Gear is 0.73:1 ratio 5 speed in 5th gear is 0.75:1 ratio 6 Speed in 5th Gear is 1:1 ratio 5 speed in 4th gear is 1:1 ratio Not much difference...
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Tap it or leave it?
Item 2 - 2 Cycle oil. 128:1 ratio. Or 1 ounce of oil for every 1 gallon of fuel. Item 3 - Check the AC noise at the BATT terminal on the alternator and the passenger battery ground or alternator ground (case). No need for change of RPM's idle should show it.
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O/D Lock-Unlock Issue
There was another post some where... I just read it. But you might consider replacing the speed sensor. (Another unusual solution)
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YabbaDoo's new BHAF
Your home made one I would go for being the fabric is thick enough to withstand rubbing and other issues. I know the Outerwears I was given didn't last more than a few months and had holes the size of quarters and larger.
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MnTom is Broke Down near Standish Michigan. Is anyone near?
Good to hear you'll be back to travelling again...
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W&F hauling stuff.
LOL... I just pull the same stunt yesterday. I hitched up the BigTex 70TV to the little Honda Rancher ATV and proceeded to toss firewood into the trailer with MoparMom. We filled that trailer mounded as as as possible. Then using the little ATV rolled the trailer to the wood shed and stacked the entire 1.75 cords of split firewood. I know I know if you don't have pictures it didn't happen... Next load I'll get a picture of it.
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Load distributing hitch bars?
It really does make a difference. I would consider going out first and weighting the truck and trailer and then get the proper bars for said weight. You can figure tongue weight from truck alone (rear axle weight) and truck and trailer (truck rear axle weight) just subtract the two and you should get the tongue weight.