Everything posted by Mopar1973Man
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Overheat job?
Be surprised... Pull that radiator out I bet the bottom edge is getting rather nasty. My truck will be due for this again soon to pull the radiator out and power wash the face off again. Even though I don't get the oil I do get the caked mud. Between being on the local dirt roads in the winter time and just splashing the mud on the radiator and the heat of the coolant drying the mud in place. Just like @Taz found out on his truck the radiator was pack on the lower edge with nothing but caked mud from the offroad travels he does into the back country.
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My biggest A/C job yet.
Mor or less this was one of those rush jobs. Owner needed the bus to head to Boise by the next day. There was still pressure in the system so instead of pull the last bit of freon out to place a vacuum on it. Just run with it. I'm pretty sure will re-visit this issue again being there is most likely a leak in the system. There isn't any backup system. The owner bought the bus from down in LA California. His plan is to convert it into a RV. At the current time its half way there. He has the on board restroom now that is functional. Pulled a few rows a seats and installed a propane stove. Then turned 2 sets of seats around and installed an RV style tables. Another area pulled a few rows out again and put a hide-a-bed couch. Kind of rough but its do-able for now. So since he had to be in Boise by the next it was understood that it was unknown how long the freon would last being there is no current history of the A/C system. The other problem is there is no way to get any ventilation while driving if the A/C fails. None of the windows open, the driver has a very small slider window but that's it. Felt sorry for him when he drove from Riggins to my place 15 miles and was dripping sweat and it was over 90*F inside and no way to get a cool breeze from outside.
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02 Cummins 1850rpm max
Sounds like an ECM failure. Can read codes?
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2007 5.9L or6.7L?
Biggest thing is the injectors which can be rather spend at 3,000 to 4,000 dollars to replace. On the 6.7 its the EGR system that is huge problem. The amount for carbon build up is something you have to keep up with. VGT turbo and it's failures.
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Truck Revs and then Dies in Traffic
And the results are???
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Washington state smog test question
Like majority of Idaho is not a smog state but some counties are so check with you local DMV they should know.
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Wheels and Tire Setup
Funny part is the smoother the tread pattern the better it scores for rolling resistance. Hence why racing slicks are completely smooth faced. Least amount of rolling resistance. More aggressive the tread pattern the lower the score.
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My biggest A/C job yet.
Too old... This is an old 3 piston compressor with twin drive belts.
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Injector failure??
Blue smoke at start up is possibly valve seals leaking. Typical injector failure could be all kinds of things. Miss at idle, surge or lope idle, maybe none the above. Ive got my OEM injectors which run fine, idle fine, no surge or lope. On the pop tester they are popping at 240 to 260 bar. New injector should be 310 bar. For sure bet either send them to be pop tested or replace them.
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My biggest A/C job yet.
No... Still had 15 PSI standing pressure.
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Intercooler Boots
There is a little trick I learned. Orange Degreaser from Home Depot will make silicone boots really slick. Once they dry it glued in place. I really got to fight to get them off. I've done this on a few Ford diesels with issues and never blown back off.
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Quadzilla V2 Custom Tunes
I would have to say to try kicking the Light Throttle timing up to 30-35% see if the extra timing helps burn that fuel more. Maybe kick the Timing reduct Scaling downwards to 50-75% to keep it from pulling timing away. With those big injectors, you are going to need the timing to burn the fuel completely. 6x0.013 is some big injectors so the atomization is going be bigger droplets requiring more timing to light it off. The only thing I can think of is in 5th your RPM's are too low and timing is dropping. When you drop to 4th you are getting the timing rise and drive pressure and building a bit more boost getting the cylinder pressures up to ignite the fuel better. To get the smoke cleared up I would start to inch up the timing a bit by keeping the cruise timing more or cut the timing reduct amount. Just got to be careful with timing while towing the cylinder pressure will rise more.
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My biggest A/C job yet.
Really easy... The owner walked into Autozone and bought 30# R134a... No questions asked, I might go this route in the future if I can find a digital scale that is battery pound that is fairly accurate. http://www.autozone.com/a-c-charging-and-refrigerant-freon/r134a-refrigerant/r134a-refrigerant-r-134a-refrigerant-30-lbs-cylinder-not-for-hybrid-vehicles-with-electrical-driven-compressors/72022_0_0 Basically that is 6.66 a pound for that 30#... Pretty cheap compared to the 12 ozs can I buy locally for 10.99.
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Quadzilla V2 Custom Tunes
Should see my current setup with a Cellphone stand hooked to the passenger seat and using my cellphone for MP3 music, iQuad app, and OBDLink App.
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Wheels and Tire Setup
That's not good. Wait til you get a sharp object shoved up between both tires and have a double flat. It could be as simple as a small stone. Rather common failure out here. The puppies do this mod and then attempt to go up in the back country for firewood. Typically find them coming home on 3 wheels in the rear. Even worse they don't have a matching spare to what is installed. There is a reason for the gap between the wheel if the rub or touch this is trouble waiting to happen.
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Codes
Common DTC Codes: P1751 Throttle Valve Maximum Range P1753 Throttle Valve Mechanical Performance Throttle valve module in the transmission is having issues.
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My biggest A/C job yet.
No. Leaks searched for... The owner wanted the A/C to be charged and he understood the possible failures too.
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Overheat job?
Another Cummins with a plugged radiator. Funny part was the front was plugged with mud. The fan side was plugged with oil from the breather. The radiator needed a good rinsing the hit with purple degreaser and soak a bit then rinse it off. It looked nearly new afterward. I yanked the old breather bottle off and install a Mopar1973Man Crankcase vent.
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My biggest A/C job yet.
Yeap... That's a Trailway Bus. A local gent bought the bus and slowly converting the bus over to a RV. He has a trip to do tomorrow so he really wanted to get the A/C recharged. It only took about 25 to 26 pounds of R134a to recharge it. The sad part was it was slow to take in the freon only about 2.5 hours to charge it up. Seems I get all the good one to do right?
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Quadzilla V2 Custom Tunes
If you're going to do metric gauges might as well do the full deal. I would just make a setting that is american or metric and just toggle. Then all the plugin modules will display metric or american.
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Quadzilla V2 Custom Tunes
I say do it for them too. It's nice to see where it's at during the process of updating the module.
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AC blew up!
Here you go... This will do the job for ya. https://www.amazon.com/F2C-Vacuum-Refrigeration-Manifold-Gauge/dp/B01AAB2YDY/ref=sr_1_7?s=industrial&ie=UTF8&qid=1504273145&sr=1-7&keywords=vacuum+pump+r134a
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truck dies if I let off the pedal at higher RPM's
I also agree that you need to have the alternator tested for excessive AC noise.
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Loss of throttle
I did the 150 series for pressure stability. When you do the math backwards figuring for 70% flow rate and max injected flow rate 20 GPH that 100 AirDog will start dropping pressure on hard pulls up grades or WOT. With 150 series I idle at 17 PSI and WOT runs drops to 15 PSI. Still keeping 1 PSI above the 14 limit of the overflow valve.
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Loss of throttle
It not going to work... Stock replacement pump don't have the volume and don't deal with the restrictive fuel system problems so it will fail again. Matter of fact it fail right after you start it up because the fuel pressure will fall below 14 PSI on the first WOT run. The only way I found years ago to make it work is replace all the fuel lines from the tank to the VP44 with 1/2" lines and move the stock lift pump to the frame rail near the fuel tank now it will barely make it. It will drop to low of 12 PSI on WOT stand but your cruise PSI will stay above 14 PSI. So for all the customizing and hunting for the plumbing, electric and custom mounting the pump you be better off getting AirDog or FASS and being done and not having to worry about lift pump issues. Yes. I've been there. It doesn't work. The lift pumps still fail rather quickly because they are not designed for the volume requirements of the engine. Even the new AirTex pumps aren't that good either. So in net results... 2006 I bought a AirDog 150 so my AirDog 150 is 11 years old and travelled about 250k miles and never failed once. Fuel pressure has been rock solid at 15-17 PSI for 11 years. My second VP44 lasted 243k miles when it failed.