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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. Started by 015point9,

    I could use some schooling of what you think would be the best way for someone that knows very little about our electronics work on our trucks. I've have read somewhat...between the net and dodge manuals so I do have a general understanding. I do use a code reader to track down problems. But many postings goes over my head quickly. Anybody care to share how you learned about how these electronic machines on wheels work? (Telling my age) I'm willing to trade...if you need to set your points or cam angle or find which coil over plug is bad...i can help.??? Any help appreciated to material that would get me up to speed for our 2nd gens. …

  2. Started by Standard Cab01,

    What are the benefits of switching an hy35 for a hx35w If any?

  3. So I replaced the fuel lines from the injector pump to where it T's off to the back of the motor and then the fuel return line. I went to replace the fuel pump with a drp2 but the connections are different (mustvhave been replaced at some point) Anyways. I go to start it after and nothing. No wait to start light and no power to the pump. No codes.I wired the pump to the battery and it will run. I also tried to put in a new relay switch drawing power from the brown/white wire going into the PCM and still nothing. I then replaced the ECM with a good used one and at the same time replaced the alternator in case there was any noise. Turned it on today and nothing. S…

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  4. Started by 4Ropr,

    Ok guys, I’ve got a low hum at 60 mph. I did some digging and the rear end u joint has side to side play in the yoke of the rear end. I’m more than convinced this is my problem. The joint itself is not bad by any stretch of the imagination. I’ve tried to shim it to hold it tight, but that was a temporary fix and did not last but a few minutes. I went to town and brought home the Spicer and SKF replacements but both new u joints also wiggle side to side. What do I do now?

  5. Started by Blueox01,

    Going to install an exhaust brake looking for Opinions

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    • 48 replies
    • 13.1k views
  6. Started by NormaNator08,

    When I bought my truck it had a Isspro Fuel pressure gauge mounted in the left pillar. I installed a Fass150 and Edge Juice with attitude. 2years later, I would like to hook up the Isspro gauge again...it's just sitting there and I think its cool when it works. My question is, whats the best way to make this happen? Cut the line before/after the current one and run a completely separate setup? Will this cause any issues? Below is a pic of my current set up. Thanks for any help!!

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  7. Started by harg432@msn.com,

    I have aluminum flakes in my NV4500 oil looks like metallic paint What can be wrong? What is aluminum in the transmission?

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    • 14 replies
    • 4.1k views
  8. Started by Standard Cab01,

    How and why is an rv275 injectors supposed to get better mileage than stock injectors?

  9. Started by JPENNER79,

    Hello I’m wondering if you can help me out. I have a 2002 Dodge Cummins 24V. Cold start issue. I checked fuel pressure going into injection pump and I'm at 16psi. Wide open throttle it drops to 11psi. So all good there right. What the issue is at -10 celcius it won't start but if I plug in and leave over night it starts no problem. My intake heater is working as the intake elbow is really warm. So it's a cold thing. When I tried starting at -10c without being plugged in I cracked fuel lines at injectors and no fuel would come out. But... next day when I plugged in she started right up no issues. Seems like when the eng block is warm it seems to hold prime but when it's co…

    • 10 replies
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  10. Started by skyhigh4by,

    I’ve searched and read a whole bunch of threads about swapping an HO(028) pump in place of an SO(027) pump the mixed answeres really leave a guy confused. So so I don’t care about high horsepower capabilities or anything like that I’m just interested in daily drivability with at most a small tune and some 50-75hp injectors but currently bone stock. My SO pump is dead, I have a known working HO pump. What can I expect by swapping the HO in place of the SO pump. Many say it works just fine and many others say it can not be done..

  11. Started by wh82,

    Hi, very specific vacuum pump question, have not been able to find the answer here or any other site / google. I've read a lot about failing vacuum pumps and re-sealing them, but what I need to know is this.. I do not have the vacuum brake booster, only thing my system feeds is cruise and hvac. After my supply line fell off the pump the other day (rotted hose) I hooked it back up. I decided to replace some of the hoses and noticed there's a check valve right before the input to the hard line on the firewall... was not working as expected so replaced. I also grabbed a vacuum gauge and tested. Several sources say the system should hold a …

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    • 14 replies
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  12. First time posting, I've used your advice on many previous issues reading different forums and such. Hopefully you can shoot a clear answer for me here cause I'm stuck. 1999 Dodge Cummins, I've had periodic dead pedal for the last 2 years. Would drop to an idle at highway speed and no throttle response. Shut truck off, turn back on, problem went away. Now the truck is stuck at a slightly high idle at 1,100 RPM. No Throttle response at all. I just replaced APPS with Napa replacement. No different. -Vp44 replaced 3 years ago Some other history: -one day no gauges worked and got (No Bus) on odometer. Next day "problem fixed itself" -A mo…

  13. Started by Callsign,

    First real post here, been lurking in the back ground but now I have a issue you all might be able to help me with. Ok got a 02 gen 2 nv5600, air dog pump. Start it in the morning to warm up (plugged in over night) and blocked wheels cause my driveway is on a incline and my ebreak is not the strongest. Come out to leave and have to put it in gear and shut off truck then remove blocks. Go to start back up and will not start just cranks but does not fire. Now I've been able to get it to start 2 different ways when this happens, either with ether or with my smarty using it to clear the 4 codes it shows. Those codes are as follows. P0232 P0230 P1475 P1693 …

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  14. Started by Brandon.s,

    I have 2001 dodge 2500 cummins and I keep getting this pain in the butt p0238 code. What could be the causes of this. For the other codes I've already replaced the sensors but yet they are still illuminated I'm new to the diesel life so shine some light on this problem thanks!

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    • 9 replies
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  15. Started by skyhigh4by,

    Looks like there’s 3 plugs on my trans. One I assume is the speed sensor which is near the back. Then there is the big sorta round plug up high pointing down and then there is one on an angle just above the pan. What is that one just above the pan? I’m dealing with my TC not u locking when it should. I unplugged the big round plug and it was still locked and stalled the engine. I unplugged the lower one above the pan and the motor wouldn’t even turn over. There’s 3 wires in that plug, one of them is very twisted up and has a bare spot.

  16. Started by Marcus2000monster,

    In the middle of installing new injecotors currently. I'm curious what this buildup is on my connector tubes? How do you get it off?

  17. Started by 015point9,

    Within last 3 days somebody posted about an electrail cleaner that is supposed to be really good stuff. I've searched and can't find. Anybody remember? Thanks

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    • 6 replies
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  18. Started by skyhigh4by,

    Trying to compare between an edge EZ, a smarty s03, and a quad but I’m not sure about it cause the guy doesn’t know what model it is because it came in a parts truck and he can’t find any switch in the cab. The box itself is sort of an odd shape but I don’t really know much about quad products to figure out what it is but based on the pics of the wiring he sent me I’m guessing it’s an xtz. Old model maybe?? Anyways truck will be a daily driver mostly stock with 50-75hp injectors and typical intake/exhaust mods at most. Just trying to figure out which one would best suit me. Leaning towards smarty but only because of the high idle..

  19. Started by mopar440cu,

    Does anyone know how to flush out the heater exchange? I have pulled out all the tranny lines so I could replace them with the cooler, but cant find out any info on how to flush the heater exchange. I know it has a check valve, but thats it. LOL Thanks again fro the help!! /

  20. I have not started nor driven my truck for about 6 months. She started right up but the exhaust brake in not working. I have suspicions that our dumbassed cat which has been crawling up into the engine compartment may have something to do with it. I think I have some ideas on where to start troubleshooting but it never hurts to get as much information and advice as possible before hand. Does anyone have any comments or suggestions on solving this problem. Thank!